Custom Cables

Your tool gets most of the job done with less time taken and fewer hazards to the operator!
Tyler McLaughlin
TT Electronics-IMS

Custom Cable Solutions and Services for the Most Demanding Applications and Harshest Industrial Environments

Designed around the application and environmental information you supply, our custom power cables are engineered to address your specific challenges. Our engineers come from electrical, mechanical, chemical, and industrial engineering backgrounds, so we approach each custom cable design project from all of those angles, in order to produce cables designed to your exact specifications.

Our custom cable capabilities include:

Rugged Products Custom-Built to Your Needs

Electrical cables and wire are critical elements in your facility’s electrical system, but in industrial applications, cables and wires are often subject to harsh environmental factors—crushing, abrasion, impact, vibration, pulling, flexing, sunlight, oils and chemicals, and extreme fluctuations in temperature. That’s why it’s critical that the cables and wire you use are designed for your particular industrial use and environment.

Our expertise in materials and design provides superior cable performance, resulting in longer cable life and reduced equipment downtime. TPC’s cable design engineers can assemble the critical components of your cable into a final design that will give you a longer-lasting, more cost-effective alternative to constantly replacing cables.

Custom cable assembly is one part design and materials expertise, and one part the ability to critically assess your environment and requirements. At TPC, we're equipped to problem-solve and create custom electrical cables that are specific and precise to your needs.

Custom Capabilities

Our custom wire and cable solutions include the following specific capabilities.

Connectors:

TPC’s custom connectors are designed to address a specific industry or environmental issue you’re grappling with, or simply to enhance and improve upon a well-established method you’ve put in place. We have the ability to provide molded circular connectors, molded locking connectors, molded ball nose (18 series) and taper nose (16 series) cam-style locking connectors, molded Nema 5-15 extension cord lights and stringers, molded Quick-Connects™, and many others.

Assemblies:

Our ability to provide a comprehensive solution saves our customers valuable downtime and labor costs. TPC can provide a plug-and-play option for customer assembly needs, including friction coupling systems, over-molded backshell assemblies, pond aeration cable assemblies, and cable carrier systems.

Additional Materials and Products:

We can also enhance our custom cable solutions with optimal materials and products, including:

  • Stainless steel tubing to provide an extra level of protection for cable that’s exposed to sharp edges, metal chips, abrasion, and harsh outdoor environments

  • High-temperature blankets for exceptional strength and insulation properties, available in 8 basic shapes

  • Multiple sleeving options to provide protection for a wide temperature range, available with loop and closure options.

Common Materials We Work With

Conductor Capabilities:

  • Copper

  • Nickel-Plated Copper (2%)

  • Nickel-Plated Copper (27%)

  • Silver-Plated Copper

  • Tinned Copper


Blanket & Sleeving Capabilities:

  • Ceramic

  • Fiberglass

  • Silica

  • Silicone

  • Reflective Fiberglass

  • Abrasion Resistant

  • Stainless Steel Overbraid


Braid Capabilities:

  • Aramid

  • Brass

  • Copper

  • Fiberglass

  • Nickel-Plated Copper

  • Nylon

  • Polyester

  • Rayon

  • Silver

  • Silver-Plated Copper

  • Stainless-Steel

  • Tinned Copper


Insulation Capabilities:

Thermo-Set Materials:

  • EPR

  • HV Silicone

  • Silicone

  • XLPE

  • XLPO

Thermo-Plastic Materials:

  • ETFE

  • FEP

  • TPE

  • TPR

Other:

  • Ceramic

  • Mica

  • Mica-Glass

  • Semi-Conductive


Jacket Capabilities:

Thermo-Set Materials:

  • CPE

  • NBR

  • Silicone

  • XLPO

Thermo-Plastic Materials:

  • FEP

  • Halogen-Free, Low Smoke Polyurethane

  • Halogen-Free, Low Smoke TPR

  • Polyurethane

  • SBC

  • TPE

  • TPR

  • TPV

High-Temperature Braid:

  • Glass Braid

  • Aramid Braid

Your tool gets most of the job done with less time taken and fewer hazards to the operator!
Tyler McLaughlin
TT Electronics-IMS

Your Custom Cable Solution Starts Here

Reach out today, and an experienced technical expert will contact you to assess your needs and provide an initial quote.
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