Case Study: Naval-commercial shipbuilder reels in a better cable & avoids disruption

Customer Problem:

The Challenge: Frequent Cable Failures in Shipyard Reeling Applications

A leading shipbuilder specializing in complex naval and commercial vessels was facing routine cable failures in two reeling applications. The commodity cable in use could not withstand the constant flexing and tension, leading to monthly repairs and replacement every three months. Each failure resulted in $476 in replacement costs plus labor expenses, adding to operational disruptions.

ATPC Solution: High-Performance Super-Trex® Triple-Gard Portable Cord

To combat these failures, Amphenol TPC Wire & Cable (ATPC) recommended Super-Trex® Triple-Gard Portable Cord, engineered for superior performance in demanding shipyard environments. This heavy-duty cable is designed to withstand torque, tension, and extreme flexing, significantly improving durability in marine applications.

Key Features & Benefits:

• 2.5x More Stranding & Tinned Conductors – Reduces fatigue and breakage.
• Oil-Resistant, Ribbed Insulation – Protects against lubricants and chemicals, enhancing tensile strength.
• Rayon Reinforced Braid – Prevents corkscrewing and premature conductor failure.
• Durable TSE Jacket – Offers superior resistance to abrasion, impact, oil, ozone, heat, and harsh weather conditions found in shipbuilding and marine operations.

The Results: One Year Without a Single Failure

After switching to ATPC’s Super-Trex® cable, the shipbuilder reported zero failures after a full 12 months of continuous use. This eliminated the need for 12 repairs and 4 cable replacements, saving:

• $2,800 in materials and labor costs
• Significant downtime and operational disruptions

By investing in durable, high-performance cabling, the shipbuilder achieved long-term reliability and cost savings, making ATPC’s industrial cables a smart choice for shipyard operations.

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Why Shipbuilders Trust ATPC Wire & Cable

For shipbuilding and marine applications, durability and reliability are critical. ATPC’s high-performance cables are designed to withstand the harshest maritime conditions, keeping shipyards operational with minimal maintenance and maximum efficiency.

🔹 Ready to reduce cable failures in your shipyard? Contact us today to learn more about our marine-grade industrial cable solutions!