We needed a better cable in critical areas of our control system so TPC showed us their Super-Trex® and Trex-Onics® products but TPC challenged us to try anything to cause a failure. We decided to try the most abusive thing we could think of — run the cable over with a 60,000 lb track rig. When the initial test didn’t cause a failure, we performed a 0 degree turn, pivoting directly on the cable. The only damage to the cable was the abraded outer casing. Since this experiment 3 years ago, we have been using Super-Trex® and Trex-Onics® for our mission-critical cable assemblies, without a failure.
Al Creely
Senior Control Engineer Schramm, Inc.

TOP DRIVE UNIT CABLE FAILURES TROUBLE CENTURY-OLD GLOBAL LEADER IN HORIZONTAL DRILLING

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CUSTOMER PROBLEM:

A 100-year-old global market leader in horizontal drilling was experiencing frequent control cable failures on their top drive unit. It was being exposed to flexing, twisting, abrasion as well as exposure to fluids and extreme weather conditions. The cables being used were not performing and failing constantly which led to unwanted downtime.  

ATPC SOLUTION:

This customer replaced 185 feet of cable in a top drive application with ATPC’s Trex-Onics® Reduced Diameter Control Cable. This control and instrumentation cable is designed for industrial applications that require continuous flexing and has a TPE jacket that provides defense against abrasion and chemicals.  

CUSTOMER’S RESULT:

The customer saved $2,448.80 in material and labor costs by switching to ATPC cable as well as saving 100 hours in labor. If they had continued with the previous cable, they would have changed out the cable three times, but using ATPC cable allowed them to continue production for 15 straight months without failure. 


Source: TPC Cost Value Analysis Report  #2510.

 

We needed a better cable in critical areas of our control system so TPC showed us their Super-Trex® and Trex-Onics® products but TPC challenged us to try anything to cause a failure. We decided to try the most abusive thing we could think of — run the cable over with a 60,000 lb track rig. When the initial test didn’t cause a failure, we performed a 0 degree turn, pivoting directly on the cable. The only damage to the cable was the abraded outer casing. Since this experiment 3 years ago, we have been using Super-Trex® and Trex-Onics® for our mission-critical cable assemblies, without a failure.
Al Creely
Senior Control Engineer Schramm, Inc.

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